How to make Operations easier with Accumulation Conveyor Rollers?

Logistics is a significant part of transportation and management of goods. In order to ensure seamless move of products, logistics equipment of superior quality is purchased by various organizations. However, it is always ideal to understand the features of equipment being invested on along with its relevance. Specifically, in the case of accumulation conveyor rollers, it is imperative to get familiar with their mechanism, properties and other aspects which can contribute to their efficient functioning.

To start with, these rollers can be controlled according to the required task of material handling. These conveyors are designed to buffer or hold goods for management of logistics tasks. When it comes to buying the right accumulation conveyor rollers to make operations better, the criticality of the conveyor has to be understood in advance. As a matter of fact, material handling is incomplete and next to impossible without any accumulation functionality. Here’s a quick guide to the utility, selection and proper implementation of accumulation conveyor system:

Optimum utility in Conveying with Accumulation Conveyor Rollers

With the help of sensors mounted on the conveyor line, the movement of material is controlled in the accumulation conveyor roller. The sensor needs to be activated in order to send signals pertaining to the management of activities of transportation with the accumulation conveyor rollers. It depends on the organization whether it requires the sensor with external drive functionality or the in-built motor within the roller for utmost productivity.

In the past decade, there have been advancements in controlling the conveyor system through raising and lowering drive mechanisms. This has in turn increased reliability further leading to improved control witnessed in various material handling applications. Initially, the use of mechanical sensor rollers was adopted to regulate the processes of transportation. Nevertheless, this technology had few limitations related to higher maintenance requirements and more noise being produced during the applications. Therefore, to address these limitations with better solutions, the modern accumulation conveyor rollers were powered by photoelectric technology.

As a part of this technology, products can be easily detected further by sending a signal to a solenoid valve. The best part is this system promotes lower maintenance and offers smarter control of accumulation zones.

6 Tips to select the right Accumulation Conveyor Rollers

1. Understand the Mechanism of Conveyor Roller beforehand

There are certain unique roles every conveyor system has been intended at. From zero pressure accumulation conveyor roller and minimum pressure conveyor roller to zero contact conveyor system, every product has been designed with specific transportation features. Hence, the mechanism of accumulation conveyor rollers have to be understood in advance for better utility.

2. Enquire Maintenance Costing

Maintenance of an accumulation conveyor roller is a major factor which influences productivity. It is ideal to finalize the conveyor system with low maintenance cost for long-lasting functionality and to avoid hassles of operation interruption arising due to wear & tear of the conveyor roller.

3. Seek Performance Details

In order to purchase the right product and shortlist one of the best accumulation conveyor rollers, it is necessary to check the performance details included in it. Be it the capacity, the accumulation load, runtime duration or any other application related performance detail which can contribute to the efficient material handling should be examined.

4. Get Technology used in the Conveyor Roller Specified

Technology has always made conveying activities easier and better during the warehouse operations. Be it the type of sensor, advancements in the overall application or any other feature pertaining to the accumulation, getting the technology highlighted in the accumulation conveyor rollers must be prioritized.

5. Type of Sensor used in the Application of Accumulation Conveyor Roller

Mechanical, photoelectric and spring loaded sensors are some of the variations found in the configuration of the accumulation conveyor roller. The organization buying conveyor system should gather details about the type of sensor supported by the equipment prior to buying it. The sensors have a vital role in controlling the conveying moment. Thus, the sensor variety must be explored properly while buying or ordering accumulation conveyor rollers.

6. Additional Specifications from the Manufacturer must be Obtained

Once all the segments and features have been reviewed by the buyer, he should request the manufacturer to request specifications. There are few manufacturing specifications which can influence the performance of accumulation conveyor rollers in the long run. But, they cannot be easily known by the buyers until mentioned. This is precisely the reason to address these details about the equipment for better usage.

Implementation of Accumulation Conveyor Rollers

Knowing the right type of accumulation conveyor rollers applicable in the conveying process is key to properly use the equipment. Generally, unloading the product, buffering the goods and merging products together are some of the ways to use the accumulation conveyor roller. In addition to this, these conveyor rollers are mainly used in the packaging and bottling industries for efficient productivity. Moreover, production volume also increases with the use of these conveyor rollers which keep a check on all issues delaying the buffer and unload of products.

Furthermore, customized setup can easily be set up with the help of these accumulation conveyor rollers. However, the production volume to be transported and managed has to be focused on to attain better results through the accumulation based conveyor roller. The interesting point of relevance about accumulation conveyors is that it reduces manpower in warehouses and industries to a great extent. It can be concluded that the better understanding and selection of accumulation conveyor roller leads to smooth work flow and improved productivity!